Installing wire rope and rigging requires precision and knowledge of key terminology. A fundamental understanding of components like the saddle, u-bolt, and nuts is vital for a successful installation. Distinguishing between the live end, responsible for carrying the load, and the dead end, turned back for the wire rope clips to grasp, sets the foundation for a secure termination.
Before commencing the installation, thorough preparation is essential. This involves cutting off any unraveled cable portions, seizing the cable end tightly, and measuring the turnback length.
Proper application of wire rope clips demands careful orientation, avoiding the common mistake of saddling the dead end. The use of a torque wrench ensures even tightening and prevents over-tightening, which can lead to wire rope kinking.
Testing is a crucial step, involving loading the assembly to seat components. Post-installation, inspecting, retightening, and retorquing the wire rope clips are imperative for a reliable wire rope and rigging setup. Reusing clips is possible, but a meticulous inspection of components is mandatory to ensure fitness for service.
Various scenarios, such as using pulleys, Fist Grip Clips for simplified installation, and considerations for vinyl-coated cables, are also covered. Understanding lap splicing for joining cables and guidelines for stamped cable clamps are indispensable elements for mastering the art of wire rope and rigging installation.